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High Tech Materials for Tooling Theming

Maximum creative freedom with efficient, reliable fabrication

With our Tooling Theming solutions, you can bring complex themed environments to life faster, more efficiently, and with consistent quality—from initial sculpting to final surface finish.

Your Challenge:

Using non-optimized materials leads to:

  • Extensive finishing work
  • Visible bond lines and inconsistent surfaces
  • Delays in production timelines

 

Our Solution:

Our Tooling Theming portfolio is engineered to meet these challenges:

  • Integrated material systems from sculpting to coating
  • Seamless compatibility between boards, adhesives, and resins
  • Reliable processing and repeatable results

Ihre Vorteile auf einen Blick

Reduced finishing time thanks to superior surface quality of polyurethane tooling boards
Minimal bond lines with board-matched adhesive systems
High process flexibility across casting, coating, foaming, and spray applications
Customizable material properties including viscosity, reactivity, and color
Fast response and delivery with flexible production capabilities

Applications

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  • Sculpted landscapes and immersive environments
  • Durable, high-performance surfaces
  • Realistic replicas and detailed models
  • Long-lasting display elements
  • Branded environments with strong visual impact
  • Durable finishes for high-traffic areas
  • Fast-turn molds, props, and scenic elements
  • Flexible materials for rapid production changes
  • Moisture-resistant materials
  • Reliable performance in demanding environments

Technology and Specifications

Materials for Theming applications:

  • Low-density polyurethane tooling boards (4–20 lb.) for sculpting and CNC machining
  • Higher-density boards (28–106 lb.) for precision tooling
  • Silicones (tin and platinum cure) with a wide range of Shore hardnesses
  • EZ-PZ epoxy sculpting systems – E84 Class A flame rated
  • Liquid polyurethane systems for casting, coating, and foaming

Processing Technologies

  • CNC machining and hand sculpting
  • Rotational casting, vacuum casting, and spray applications
  • Meter/mix dispensing systems for automated processing

Certifications and Experience

  • Successfully used in themed attractions, architectural features, and entertainment projects
  • High-performance coatings and casting systems for demanding applications
  • Custom-formulated solutions developed by global R&D teams
  • Comprehensive material testing including abrasion, impact, elongation, and heat distortion

Talk to Our Experts Now!

Let’s Bring Your Next Project to Life

Work directly with our experts to select the right materials for sculpting, mold making, coating, casting, or full-scale fabrication.

Global Support. Anytime. Anywhere.