Precision Composites

For Smarter Flight Simulation

Launch Full-Flight Simulators Faster

RAMPF Composite Solutions delivers high-performance full-flight simulator composite components, combining rapid production, dimensional accuracy, and superior surface finishes. Designed to support the rigorous demands of modern aviation simulator programs, these flight simulator part solutions slash traditional lead times by up to 50%, enabling manufacturers to bring assembled full-flight simulators to market faster while maintaining the highest levels of quality and regulatory compliance.

From concept design to fully finished simulator parts, RAMPF Composite Solutions leverages state-of-the-art tooling, direct milling, and advanced resin infusion systems to create robust, lightweight, and highly durable structures that meet and surpass Level D regulatory requirements.

Discuss Your Project Needs

Your Key Benefits

50% Faster Time to Market – Direct CAD milling and turnkey tooling solutions dramatically speed up delivery timelines.
Dimensional Stability & Precision – High-stability composite patterns ensure consistent dimensions across all parts.
Superior Surface Finish – Machined master patterns and high-polish gelcoats deliver visually flawless, high-performance simulator parts.
Compliance with Aviation Standards – Flight simulator components meet UL94 flammability requirements and aviation-grade durability.
Turnkey Production Process – From pattern to mold to part, RAMPF offers a seamless, full-service flight simulator part solution.

Advanced Full-Flight Simulator Component Manufacturing

  • Turnkey Composite Solutions for Full-Flight Simulators Components: RAMPF provides a complete flight simulator component solution, including pattern creation, mold fabrication, and production-ready composite parts — all fully compliant with aerospace simulation standards.
  • Direct Milling für Master‑Patterns: Using RAKU® TOOL WB-0801, master patterns are produced via direct CAD milling, ensuring rapid, dimensionally stable, and high-finish outputs for aviation simulator builds.
  • High-Performance Resin Infusion Systems: Advanced RAKU® TOOL resin infusion systems such as EI-2500/EH-2973 and EI-2524/EH-2994 are utilized to manufacture composite parts that offer excellent infusion characteristics, heat resistance, and work life.
  • Polishable, Heat-Resistant Gelcoats: The use of RAKU® TOOL EG-2105/EH-2950-1 gelcoat systems ensures that molds and finished parts achieve exceptional polishability, styrene resistance, and heat durability — critical for the performance and aesthetics of modern flight simulator components.

  • UL94 Flammability Compliancet: All full-flight simulator components are engineered to meet stringent UL94 flammability standards, ensuring safety and regulatory compliance for critical aviation training applications.
     

See how we built full-flight simulator components faster:

Experience Precision and Performance with RAMPF’s Full-Flight Flight Simulator Components

RAMPF Composite Solutions redefines flight simulator builds by delivering precision-engineered composite components with rapid turnaround times and uncompromising quality. By integrating advanced materials, direct milling, and expert resin infusion systems, the company ensures every full-flight simulator part exceeds expectations in performance, safety, and realism.

Accelerate your aviation simulator program with RAMPF Composite Solutions' industry-leading expertise.

Talk to Our Composite Experts Now!

Global Support. Anytime. Anywhere.

Tony Karadimas

Business Development Manager

Phone: +1 416-500-2197 Contact now!