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Composite constructions (EPUFILL)

For four decades, cavities in steel or cast iron machine beds and machine bed components have been filled with epoxy resin-bonded mineral casting. Initially often used to subsequently improve dynamic performance, this has since become a process in its own right.

Product Description

Technical Specifications

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Product Description
  • Steel, welded, metal shell, and cast structures are filled with a vibration-reducing epoxy resin-bonded mineral casting
  • This creates composite structures with long-term stability that also offer an excellent level of static and dynamic rigidity
  • Also available with radiation-absorbing filling material (EPURAM)

Added value

  • Increased dynamic rigidity (damping) in steel, welded, metal shell, and cast constructions
  • Increased static rigidity in steel, welded, metal shell, and cast constructions
  • High level of functional integration
  • Excellent availability and short time-to-market

Areas of application

  • Machine beds for all industries
  • Machine components (e.g. traveling columns, gantries, traverses)
  • Radiation protection components (EPURAM filling)
  • Vibration-damping substructures, e.g. for turbines, combustion engines, test beds, centrifuges
  • Suitable for individual pieces or special parts, and for small to medium quantities
Technical Specifications
  MeasureEPUMENT® 145/BEPUMENT® 140/8BEPUMENT® 140/5
Densityg/cm3 ca. 2.4 ca. 2.3 ca. 2.3
Modulus of elasticity
(compression testing)*
kN/mm2 40–45 35–40 30–35
Poisson’s ratio  ca. 0.30 ca. 0.29 ca. 0.28
Compressive strength*N/mm2 130–150 130–150 140–160
Flexural strengthN/mm2 30–35 30–35 35–45
Coefficient of thermal expansion (20°C)  ca. 15 ca. 16 ca. 19.5
Logarithmic decrement10-6K 0.022 0.03 0.035
Maximum particle size

mm

 

16

8 5
Minimum castable wall thickness mm 80 50 40

* Measured on Form+Test Seidner testing machine, model 502/3000/100SP

Documents/Downloads