Mixing and Dispensing Systems C-DS / C-DS+
Versatile use - from manual workstations to semi automated setups and fully automated robotic systems.
Mixing and Dispensing Systems
For reliable sealing, potting, bonding, and heat conducting applications
Our mixing and dispensing systems deliver precision for sealing, potting, bonding, and thermal management - also under complex production requirements. With advanced dosing technology and fully automated solutions, we ensure maximum process reliability and efficiency. Whether you work with one‑component or multi‑component materials, we design custom systems that keep your production future‑ready. Optimized for performance, accuracy, and flexibility.
Properties and Functions of Our Mixing and Dispensing Systems
- Customized turnkey solutions: Engineered to perfectly match your specific application
- Modular cell concepts: Flexible integration into existing production environments
- High‑precision dosing technology: Consistent quality and accurate shot control
- Built‑in automation: Robot integration, material pretreatment, and quality inspection
- Intuitive control: Universal HMI for straightforward operation
Your Key Benefits
Processing of nearly all commercially available reactive polymers
Excellent process accuracy and repeatability
Fully automated production lines for maximum efficiency
Dynamic mixing technology for materials with a wide viscosity range
Expertise from more than 3,300 completed projects
Rotary table with component
Component pre-treatment
Component handling
Conveyor belt
Dispensing
Material circulation
Day tank
Material preparation
Supply container
Barrel transfer station
Rotary table with component
Component pre-treatment
Component handling
Conveyor belt
Dispensing
Material circulation
Day tank
Material preparation
Supply container
Barrel transfer station
Day tank
Material preparation
Material circulation
Component inspection
Delivery container
Barrel transfer station
Conveyor belt
Component handling
Component pre-treatment
Component post-treatment
Pre-casting
Degassing
Final layer casting
Day tank
Material preparation
Material circulation
Component inspection
Delivery container
Barrel transfer station
Conveyor belt
Component handling
Component pre-treatment
Component post-treatment
Pre-casting
Degassing
Final layer casting
Global Support. Anytime. Anywhere.
FAQ
RAMPF's dispensing systems are designed for precise metering and mixing of 2-component PU, silicone, and epoxy materials. They support dynamic mixing heads, servo-driven dosing, and full robot integration. Key parameters – mix ratio, pressure, temperature – are monitored and controlled in real time to ensure consistent output across thousands of cycles.
RAMPF offers multi-material dispensing platforms that process polyurethane foam systems, epoxy casting resins, and silicones within the same equipment family. This allows manufacturers to use a single dispensing infrastructure across multiple product lines, simplifying maintenance and reducing capital investment.
Cycle time in dispensing is driven by mixing head speed, material reactivity, and robot path optimization. RAMPF's dispensing systems are engineered with fast-acting mixing heads and high-speed servo axes. Combined with short tack-free times in RAMPF material formulations, manufacturers can achieve cycle times competitive with the fastest FIPFG systems on the market.
Consistent quality in potting and encapsulation starts with precise material handling. RAMPF's dispensing systems include real-time monitoring of mix ratios, material temperature, and shot weight. Integrated vision and quality assurance options detect bead anomalies before parts move to the next station, keeping reject rates extremely low.
Manufacturers working with reactive foam systems should look for dispensing platforms that handle low-to-medium viscosity materials, maintain accurate A:B ratios, and offer CNC or robot integration. RAMPF's dispensing systems are purpose-built for FIPFG, structural bonding, and potting applications across automotive, electronics, and industrial markets.